0015 Automation Solutions
Manual loaded assembly and test fixtures
Assembly fixtures that accurately locate parts in correct orientations allowing operators to carry out assembly and test functions. Design, project management and procurement assistance completed by TAPTAP giving substantial cost savings for JSK Ultrasonics
0014 Automation Solutions
Manual loaded single press Cell
Operator manually loads parts, when clear of safety zone operator presses start button and the upper platen lowers pressing the retained parts onto the lower pre-glued carpet, side form tools then raise and wrap the edges. This is a single cell and after a set period of time the platen raises and the side wrap from tools retract presenting the finish part for an operator to remove and begin loading fresh parts. The cell is built by JSK Ultrasonics using, Sick light curtain to protect operator during machine movements, SMC Pneumatics with Siemens control. Design, project management and procurement assistance completed by TAPTAP giving substantial cost savings for JSK Ultrasonics.
0013 Automation Solutions
Manual loaded twin press Cell
Operator manually loads parts, when clear of safety zone operator presses start button and the upper platen lowers pressing the retained parts onto the lower pre-glued carpet, side form tools then raise and wrap the edges. This is a duel cell and after a set period of time the opposite hand platen raises and the side wrap from tools retract presenting the finish part for an operator to remove and begin loading fresh parts. The cell is built by JSK Ultrasonics using, Sick light curtain to protect operator during machine movements, SMC Pneumatics with Siemens control. Design, project management and procurement assistance completed by TAPTAP giving substantial cost savings for JSK Ultrasonics.
0012 Automation Solutions
Manual loaded fabric wrap and press Fixture
Manual assembly fixture that allows an operator to accurately press pre-glued fabric loaded into lower section, onto and around a part loaded into the upper pivoted upper vacuum head, operator manually pivots upper head over the lower part then uses toggles supplied by Good Hand UK which apply a predetermined pressure to bond the two surfaces. The 4 side form tools are then toggled over the fabric to create a bond of material around the periphery of upper part. This manual fixture is built by JSK Ultrasonics to assist their customer producing early limited pre-production run of parts with good alignment and quality while a fully automated machine is being built by JSK Ultrasonics.
Proven Automation Solutions
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0011 Automation Solutions
Car seat carpet robotic gluing cell
Operator manually loaded parts, automatically transfer parts into guarded cell, separate upper parts and retain them in upper moving press head, repeatably apply glue to a predetermined pattern then press the retained parts onto the lower glued surface, release upper parts when glue is ready and automatically transfer glued assembly back to operator off load position. This cell is built by JSK Ultrasonics using Nordson hot spray glue system fitted to an ABB IRB2600 6 Axis robot, Sick light curtain protects operator during machine movements, SMC Pneumatics with Siemens control.
0010 Automation Solutions
Flexible tubes bulk feed
would occasionally bridge
A good way to prevent tubes and round parts from bridging is
to agitate them in this instance this was achieved by driving the
servo driven flighted belt slightly backwards every index, the
tubes were slightly curved and this solution was very succesfull.
0009 Automation Solutions
Part orientation using laser
sensor
A good way to detect part differences is to use a laser sensor
in the instance detecting which way up a part is and a fast
acting air blast recirculates incorrectly orientated discs.
0008 Automation Solutions Various Pneumatic Circuits
A selection of Pneumatic circuits completed while at AAL
0007 Automation Solutions Razor assembly machine automated packing
Fully configurable automated servo group and place assembled razors 1 at a time up to 14 @ 100PPM, if you have any design or OEE improvement requirements please reach out for best price and delivery.
0006 Automation Solutions Razor assembly machine Denso robot packing
Fully configurable servo EOAT’s, Twin Denso robots working in the same space picking and placing assembled razors onto a flow wrap line, capable of picking 1 up to 7 assemblies per head. If you have design or OEE improvement requirements please reach out for best price and delivery.
0005 Automation Solutions Carousel orientates baby scoops ready for Denso robot picking 3 at a time
Robot 3 gripper EOAT Denso servo tracking placement and pick from tooled hepco carousel up to 150PPM, the baby scoop line twin robots meeting the required max rate 250 PPM. If you have design or OEE improvement requirements please reach out for best price and delivery.
0004 Automation Solutions Scissor Jack 3D Model in motion
Automation Solutions Scissor Jack 3D Model in motion. If you have design requirements please reach out for best price and delivery.
0003 Rotary Pick and Place
Fully configurable servo / pneumatic Rotary Pick & Place, if you have requirements please reach out for best price and delivery. If you have design or OEE improvement requirements please reach out for best price and delivery.
0002 Pick & Place
Fully configurable pneumatic Pick & Place, if you have requirements please reach out for best price and delivery. If you have design or OEE improvement requirements please reach out for best price and delivery.
0001 Washboard
Washboard solution for queueing round parts that can be slightly tapered preventing jamming. If you have design or OEE improvement requirements please reach out for best price and delivery.
